Customize software & hardware for process management systems
Smart Central Monitoring System
is specially designed for Foundry Managers to
see the results obtained by various test &
measuring equipments like Spectrometer, Microscope,
Weighing Scale, Universal Testing Machine, Thermal
Analysis System (Carbon Silicon Analyser), Molten
Metal Temperature Measuring System available in
the foundry on a single computer. This system
consists of special software & various interfacing
units suitable (compatible) to connect to test/measuring
machines which capture the results & transmit
the same to central monitoring (computer) system.
Thus your central computer will accept the data
from various testing equipments using our software.
This system can be implemented at any foundry,
if end result data is available in the form of
electrical output from respective testing equipments.
Most of the foundries are well
equipped with various tests measuring equipments
& having latest technology of computer networking.
But all these various equipments are of different
make and with proprietary protocols, with various
standards, with various data interfacing options.
Hence even advance computer networks are unable
to directly accept data from such equipments.
This leads to manual data entry, higher manpower
cost, scope for human error and in some cases
unavailability of skilled manpower. The information
is at times incomplete, isolate and deficient
for qualitative use, which may lead to inefficient
use of the equipments. In-short online data is
not available. Data is stored in different files
at different location; difficult to correlate
hence is of no use to take corrective action in
Central Monitoring System serves
today's need of quality system by providing online
data from various testing equipments to the computer.
Thus all the records will be maintained in a single
computer & real time data will be available
at any time along with previous old data. Software
can generate Heat wise, Item wise, Date wise,
Period wise reports for all parameters. It also
consists of SPC reports (i.e. X - Charts, MR -
Charts, Histogram etc.) facility for all the parameters
displayed on the screen. These reports will facilitate
not only in finding problem areas but also optimizing
the processes. This will lead to effective use
of each and all equipment in use.
We manufacture special hardware/
software interfaces for any make of any instrument,
provided end data should be available in electrical
/ electronic form. It may be in any format, any
type of interface for example RS232, RS485, Centronics
port, analog/ digital currentloop, 4-20mA, BCD
etc. We can transfer this data to remote central
computer via RS232, RS485, Centronics port, Internet,
Intranet, through SMS (Mobile), email, wireless,
auxiliary display systems etc.
- Provision of audiovisual
alert indication as per requirement.
- Real Time software with
- Connectivity or alerts
on internet / intranet / mobile
- Data from Spectrometer
and its Remote Display, Microscope, Weighing
Scale, Universal Testing Machine, Thermal
Analysis System (Carbon Silicon Analyser),
Molten Metal Temperature Measuring System
- Spectrometer Data such
as Element Chemistry along with heat and
- Reports of Image Analysis
- Connectivity of Weighing
Scale such as weight of liquid metal transferred
from Melting Furnace to Holding Furnace
or Pouring Station.
- Universal Testing Machine
such Tensile Strength and Hardness Tests.
- Energy meter monitoring
and data analysis.
POURING CYCLE TIMER is
specially designed for foundry shop floor
workmen to complete the pouring cycle with
in specified time period. As the display
is always in front of work men eyes, the
productivity is increased due to pouring
liquid metal in to more number of moulds
in specified time period. TIMER consists
of 3 digit 4 inch height LED display to
show the current count.
These Timers can be used
typically in S.G. Iron foundry. In every
S.G. iron foundry, it is essential that
the Magnesium treated liquid metal should
be poured into moulds within a specific
time period. If the Magnesium treated liquid
metal is not poured with in specified time
period then, the foundry man will not get
the desired results.
In case of GREY IRON FOUNDRY,
the pouring of liquid metal should be stopped
once the metal temperature drops to certain
This Timer is very easy
to use, Firstly enter the time in seconds
with keys provided on the front panel. Now
press the start Button, counting in a reverse
fashion will start like from 600,599,598,597…
During this down counting process, a revolving
indicating lamp remains OFF. As soon as
the specified time period is over, the revolving
Lamp switches ON and a hooter is blown to
inform the pouring workmen to stop the pouring.
Thus a foundry man can
increase profitability by avoiding rejection
of castings due to low temperature liquid
metal pouring in to moulds, faded Mg liquid
metal pouring in to moulds.
- Timer consists of 3 digits;
4-inch digit height 7-segment bright LED
display to indicate how much time period
is left to complete the pouring.
- Keypad Provided
to enter time in seconds.
- Revolving light
to indicate that the pouring is Completed.
- Hooter to indicate
end of specified time period.
timer also can be provided.
- Automatic Printing facility
of start time, end time & time period
elapsed after completion of every pouring